疏浚泥沙管道输送过程的流速软测量技术研究

    Soft Sensoring Technology of Flow Velocity of the Dredged Sediments in the Process of Conveying by Dredging Pipeline

    • 摘要: 疏浚工程在港口航道建设与海洋开发中扮演着重要角色,其中绞吸挖泥船(Cutter Suction Dredgers, CSDs)作为主要作业设备,在作业过程中需要将挖掘的泥沙通过管道输送至指定地点。实时监测管道流速等关键因素对优化CSDs输送效率至关重要。然而,由于作业环境的严苛性,传统物理传感器的高成本和复杂维护要求限制了其广泛应用。为此,本文以流速为对象,提出了一种结合交互式卷积模块(Interactive Convolutional Block, ICB)和Transformer模型的软测量方法ICBFormer,旨在替代传统流量计。ICBFormer模型利用ICB模块捕捉变量间的复杂关系,获取多尺度时间特征;随后,结合Transformer模型在长序列特征提取上的优势,高效处理变量数据序列之间的动态关系,实现对管道流速的精准预测。本文通过搭建疏浚泥泵输送模拟实验平台采集数据进行验证。实验结果表明,本文提出的ICBFormer在流速预测方面具有显著优势,为降低挖泥船的传感器成本和维护费用提供了新的解决方案。

       

      Abstract: Dredging project plays a critical role in the constructions of port channels and marine exploitation. As a main working equipment, the cutter suction dredgers (CSDs) are commonly used for conveying the excavated sediments to the designated discharge sites by pipelines. Therefore, to optimize the sediment-conveying efficiency of the CSDs, it is critical to monitor key factors such as flow velocity in the pipeline in real time. However, the challenging working environment imposes great constraints to the wild applications of the traditional physical sensors due to their high cost and complex maintenance requirements. For measuring the flow velocity in the pipeline, therefor, a soft sensoring method ICBFormer is proposed. This ICBFormer integrates the Interactive Convolutional Block (ICB) and the Transformer Model in order to replace the traditional flowmeters, in which the ICB is used to capture the complex inter-variable relationships and extract multiscale temporal features. Subsequently, the dynamic relationships among variable data sequences are high-effectively handled with the help of the advantages of the Transformer Model in long-sequence feature extraction, thus achieving the accurate prediction of flow velocity in the pipeline. This soft sensoring method has been evaludated through data collecting by building a simulation experiment platform for conveying by dredging mud pump. The results show that the ICBFormer proposed in the study has a significant advantage in the flow velocity prediction and provides a new solution for reducing the sensor cost and maintenance expense of the dredgers.

       

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