疏浚泥沙管道输送过程的流速软测量技术研究

    Soft Sensoring of Flow Velocity for Hydraulic Conveyance of Sediments in Dredging Pipeline Systems

    • 摘要: 疏浚工程在港口航道建设与海洋开发中扮演着重要角色,其中绞吸挖泥船(Cutter Suction Dredgers, CSDs)作为主要作业设备,在作业过程中需要将挖掘的泥沙通过管道输送至指定地点。实时监测管道流速等关键因素对优化CSDs输送效率至关重要。然而,由于作业环境的严苛性,传统物理传感器的高成本和复杂维护要求限制了其广泛应用。为此,本文以流速为对象,提出了一种结合交互式卷积模块(Interactive Convolutional Block, ICB)和Transformer模型的软测量方法ICBFormer,旨在替代传统流量计。ICBFormer模型利用ICB模块捕捉变量间的复杂关系,获取多尺度时间特征;随后,结合Transformer模型在长序列特征提取上的优势,高效处理变量数据序列之间的动态关系,实现对管道流速的精准预测。本文通过搭建疏浚泥泵输送模拟实验平台采集数据进行验证。实验结果表明,本文提出的ICBFormer在流速预测方面具有显著优势,为降低挖泥船的传感器成本和维护费用提供了新的解决方案。

       

      Abstract: Dredging project plays a critical role in the construction of port channels and marine exploitation, with cutter suction dredgers (CSDs) serving as the primary equipment for transporting dredged slurry to designated discharge sites through pipelines. Real-time monitoring of key parameters, such as flow velocity, is vital for optimizing the efficiency of sediment conveyance by CSDs. However, the challenging operational environment imposes significant constraints on traditional physical sensors, which are costly and require complex maintenance, thus limiting their widespread application. To address this issue, this paper introduces a soft sensing method ,ICBFormer, targeting flow velocity as measured variable. ICBFormer integrates Interactive Convolutional Block (ICB) and Transformer to replace traditional flowmeters. The ICBFormer utilizes the ICB block to capture complex inter-variable relationships and extracts multi-scale temporal features. Then, by leveraging the advantage of Transformer in long-sequence feature extraction, ICBFormer effectively handle the dynamic relationship within variable data sequences , achieving accurate pipeline flow velocity prediction. Validation experiments, conducted through a simulated dredge pump transport platform, demonstrate that the ICBFormer offers significant advantages in flow velocity prediction. This method provides a novel solution for reducing sensor costs and maintenance expenses associated with dredging projects.

       

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